Hogeslag, a meat processing company, approached Ordelmans with the challenge of developing a complete deboning line for young cattle. They wanted an automated solution that offered efficiency and accuracy in boning the meat.
Challenge
Deboning young stock requires a streamlined process to increase efficiency and ensure meat quality. Hogeslag wanted a solution that minimized manual labor and improved production capacity. It was also important that the process be seamless, with integrated steps such as packing, weighing and labeling.
Solution
Ordelmans developed a customized boning line for Hogeslag that met their specific needs. The process was as follows:
- Long boning lane: A long lane was created along which butchers could bone. This lane provided sufficient working space and efficient routing for the butchers.
- Packing and sealing process: After boning, the meat arrived at two lanes perpendicular to the long boning lane. Here the meat was packed into bags and then placed in a sealing machine.
- Buffer conveyor: The packed meat fell onto a belt with yellow rolls, also called a buffer conveyor. These rollers ensured that the product stayed on the belt when it reached the stopper at the end of the lane. The belt, meanwhile, could continue without interruptions.
- Weighing and labeling: After the buffer lane, the meat was weighed and labeled. This ensured accurate processing and traceability of the meat.
- Endless oval track: The meat was then transported on an endless oval track. This conveyor kept moving continuously, so the meat was always moving and an employee could grab it at any time. This ensured a streamlined workflow and efficient flow.
- Transport to refrigeration: Via the belt that stood above the endless oval conveyor, the meat was transported to the refrigerator for further processing and storage.
Thanks to the customized boning line from Ordelmans , Hogeslag has gained several advantages:
